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Grant Corriveau - Ferries a 601XL from Canada to the U.S

 

Click on above picture for larger view


I flew Art Mitchell's 601XL from Kitchener-Waterloo (CYKF) down to the Creve Couer airport (1H0) just west of St. Louis, Mo. on Wednesday, Feb. 23rd.

My only regret is that the tight schedule required me to rush a little so I could arrive before sunset at St. Louis.  The airplane doesn't have a directional gyro, and the fact that I would be arriving over a major city and flying without a transponder, inside the mode C veil, having to remain clear of class B airspace, while navigating around an unfamiliar area, didn't sound like an appealing prospect for night flight anyways!

Art and I pulled the aircraft out of a frigid hangar, and maneuvered it around the tall snow banks that had been piled up around the south side of the Kitchener-Waterloo airport since a recent big storm.  The air was icy cold, but thankfully the February sun was starting to put out a few BTUs of heat.  It was a bright sunny day for the first leg of the trip to Sandusky, Ohio (KSKY) situated on the south shore of lake Erie.

During the pre-flight inspection Art installed the customary "Rotax radiator winter modification system" -- a couple of strategically placed strips of duct tape across the water and oil rads -- Red Green would be proud!  But it maintains the KISS principle and it works.  Of course after Art and I had nicely strapped ourselves into the aircraft and, we discovered that the battery wasn't up to the task of getting the frozen engine started.  The airplane hadn't been flying much, so inactivity and the cold weather had taken it's toll.  Out we climbed, and while Art went back to his car for jumper cables, I pulled the battery cart out of the hangar.  A while later we had the engine up and and running smoothly.   Once the oil temp was showing signs of life, I shut down and we re-installed cowling, reattached ourselves to the seats, locked up the canopy, sorted out the headsets and intercom, and all those other preflight details.

After a short run-up and pre-takeoff check we were ready for the checkout flight.  I was impressed with the simplicity of operation with the Rotax 912s and the Woodcomp constant speed prop.  There was a carb heat control, but typically with the Rotax 912, this is more to meet regulatory requirements than for any practical need.  We quickly confirmed that the controls were free, the engine and electrical parameters were good, the mag drop was acceptable, checking the prop auto-tach was set for climb, and ensuring the seatbelts and canopy were secure, and we were ready to go.

It was a short taxii to runway 32.  The hardest part of handling the aircraft was dealing with the overly-aggressive springs in the carbs that would pull the throttle open anytime I relaxed my grip.  I struggled with this all day, and now I understand the discussions on the Zenair builder's website (Matronics list) about ways to ease this.

The airplane was certainly 'peppy' accelerating down the runway and like my own 601HDS, it requires a definite pull to get the nose up.  The constant speed prop settled in at 2350 rpm, which held the Rotax just below redline rpm (5800?).  The climb at 80 buried the horizon and the rate of climb was over 1,000 feet per minute, so I let the speed build rapidly towards 100 mph.  As we zipped around the circuit Art briefed me on how to use the constant speed propeller.  This was so much simpler than conventional CSTs I've used in the past.  A touch of a button switched the prop to the cruise program and I watched as it smoothly ticked down to 2,000 rpm.  This put the engine revs at 5,000 and the M.P. settled in at about 25 inches.  The airspeed kept increasing towards135 mph.  A circuit doesn't take long at that speed.

I'm not used to having flaps on a Zodiac, so I flew the first couple of circuits without them.  Because the airplane's minimum trim speed was somewhere around 90 mph, I never got the plane properly trimmed for a no-flaps approach speed of 80 mph.  Each time I looked away the speed would slip back up to 90 or more.  No big deal on the runways I was using.  I just concentrated on managing the power, glide and speed so I would arrive over the threshold at some reasonable combination of speed and height and land in the first third of the pavement.  On the third circuit I got slowed down enough on base to extend a few degrees of flaps, but once again, the speed inadvertently accelerated beyond the 80 mph white arc.  Rather than risk damaging anything, I retracted the flaps and decided that I just wouldn't bother using them on this flight.  Barring any off-airport emergencies (where speed-attention-deficit disorder would be offset by waves of adrenaline!), I wouldn't need the slower 44 mph stall speed they afforded.  I did experiment with side-slipping, and found it to be as effective as my HDS.  So, after another time or two around the patch to get comfortable, we made a full stop landing.  The brakes worked well.

Then came the most challenging part of the day.  Because the first flight leg was across the U.S. border I not only needed to file a Canadian VFR flight plan, but I also had to figure out how to let the customs office at SKY know my eta.  The regulation (since 9/11) specifies that I had to arrive after my ETA but not more than 15 minutes after... The flight planning facilities in the back of a local home-builder's hangar consisted of a telephone and a bench cluttered with the usual assortment of tools, etc...  I did get a very friendly and competent weather briefing from the Canadian F.S.S. (good vfr to just short of STL, then possible ice pellets and precip closing northward over the STL area later in the day) and filed the flight plan, using estimates provided by the locals as to my arrival time at SKY.  I was told that the run to SKY was only about forty-five minutes.  To be conservative, I used an hour and figured once airborne I could slow down as required to arrive in the required window.  I just didn't want to have to fly orbits that might accidentally make me look like a terrorist if I accidentally happened to be over any power plants or other 'sensitive' facilities! ;-0

Back outside, strapped into the plane and ready to go, I fired up my Garmin III gps and discovered that via the route I was planning, my elapsed time to SKY was actually an hour and a half.  This may have been due in large part to the fact that I'd planned my route to depart westbound until over the St. Thomas area, then along Pelee Point and Pelee Island south towards SKY.  This route kept me over land most of the time, or at least in hopeful gliding distance of an island.  After considering if I could run back to the hangar to call customs and FSS to update my ETA, I decided it would be better to update while airborne in case there were further delays.  Also, I needed to leave by noon if I was to arrive at Creve Couer in the daylight.

Art offered to pray and I gladly accepted.  I hadn't flown any significant light aircraft, VFR cross-country flights in years and was grateful for the reminder to slow down, take a deep breath, think things through carefully, apply large doses of common sense, wisdom and attention, and most of all -- enjoy the flight!

I was off at 11:30 EST.  I climbed to 2,500 asl, and thanks to GPS, I was soon heading 260 degrees with my first waypoint near the London (YXU) control zone, on the nose.  By London I called the Aeradio operator and requested that they pass on a corrected ETA to U.S. customs.  Their initial response was that "we don't provide that service anymore..."  Then after a short discussion of other possibilities, the operator asked, "What's your ETA, I can send over a message for you."  I informed him that I would be there by 13:05 and thanked him!  I was grateful as I didn't want to have to call Art and tell him that his aircraft was being impounded by the U.S. authorities ;-).

The flight was routine.  The ground speed was settling in at 100 kts (115mph) giving me pretty much the forecasted headwind.  The oil pressure was steady, the temp was steady at 240 or 250 degrees, the water temp never moved from 210 degrees, and the alternator was putting out 14 volts.  I was getting a nice sunny heat adding to the adequate cabin heat.  My only 'issue' was with an air leak from the front left corner of the canopy seal.  With a little experimentation, and the use of a small towel and some duct tape, I soon had that closed up.  I discovered that if I set my left leg at just the right angle, I would get a nice warm blast from the heater right up my pant leg!  Ahh! The epitome of winter flying luxury... ;-)

As I cut across the edge of lake Erie, towards Pelee Island, I climbed to 4,500 asl and scooted down the edge of the small chain of islands that leads toward KSKY.  Surprisingly, the trusty Rotax didn't go into 'automatic rough' over the water.  In fact this great little engine never missed a beat the entire trip, and after each enroute stop, it fired up immediately with a touch on the key.

The XLs faster airspeed compared to my HDS sent me zooming overhead KSKY before I could see the runways (that's my excuse and I'm sticking to it!)...  Making the usual traffic calls on the CTAF, I pulled around into a 180, immediately spotted the field, and worked my way into a quick left hand circuit down to runway 9.  I arrived right on my updated ETA and was happy to see the customs officials heading out.  After the usual opening questions they gave me permission to exit the airplane and follow them to their office for the paperwork.

I was happy to find that the American hospitality I've so often enjoyed south of the border still reigned.  Everyone at Sandusky, from the customs officials to the FBO people here and at my other station stops were invariably friendly and helpful.  It didn't take long to top up the airplane tanks (9 usg for 1:35), drain my own tank, scan the weather radar website, call the new owner in STL to let him know I was enroute, and by 1400 EST I was airborne again.

For the next hour I had to fly at about 1,500 asl to maintain comfortable VFR below and around a few areas of virga and snow showers.  But once south of this band, I climbed up to 3,500 (okay, okay - wrong way altitude! but the cruising altitude rule only applies above 3,000 above ground level - doesn't it?).  I was hoping that the clouds would let me get up to 4,500 but they didn't' and after a while I slowly descended to 2,500 ft.

Enroute I noticed that trying to reach stuff in the baggage shelf was more difficult with the higher seat backs installed in GOXL compared to my airplane.  I munched a sandwich from the three day lunch(!) that Art's wife Willy had generously packed for me, sipped a little water, and started thinking about 'fluid supplies' -- both mine and the airplanes.  I realized that as the afternoon was wearing on, I might arrive at Greensville and find the local FBO closed for the day.  I didn't want to flying to the STL terminal area with any concerns at all about fuel.  I was also beginning to get those 'time to drain the bladder' signals from my 'other tank'.

I scanned the GPS and sectional charts and the Airports manual that Tony Colucci had lent me, and decided that a visit to Marionville, Indiana was in order (KMZZ).  I punched up the 'nearest/goto' button on the Garmin, and a few minutes later at 1530, I was gently touching down on runway 22 at another great airport facility.  After a quick comfort stop, fuel top-up, weather briefing, and a chat with the local folks, I was airborne again by 1600.

The rest of the flight to KGRE was routine... (well, I may have stumbled through a restricted zone around a munitions factory that wasn't on my Garmin database, but was shown on the sectional chart!? But no F-16s appeared on my wingtip and no shells exploded around me, so maybe I was far enough away -- or just undetected in my stealth 601? ;-)

The XL easily handled the light easterly crosswind landing as I touched down on runway 36 at GRE at 1800 EST.  At first sight the FBO appeared to be all locked up for the day.  Just as I was wondering if my cell phone would work, a fellow pulled up in his pickup truck and opened the door for me.  He'd been out tweaking his photocells that controlled the runway's automatic night lights and came in to greet me when he heard my inbound radio calls.  This was another example of the great attitude of friendly service and helpfulness I encountered on this trip.

I called the shift supervisor at St. Louis TRACON for permission to fly into the mode C veil without a transponder.  I explained that the new owner had been coordinating my arrival with the day supervisor, and gave the requested information.  The ATC supervisor simply made me confirm to that I would be remaining clear of Class B airspace, then basically said 'Come on down!'... I asked if there was any frequency I should use and his reply was, "Well, I guess if you want advisories you can call the Approach Controller on 124.0..." But he didn't sound like it was very important just so long as I reassured him again that I would be remaining clear of Class B.

I briefly mentioned the VFR route I'd be following. Art had thoughtfully included the STL Terminal Area chart in my package of maps.  It showed the preferred routes and visual waypoints clearly.  By 1815 I was airborne again for the 45 minute flight to Creve Couer airport which is just on the west side of St. Louis.  I had asked Bill Adams, the new owner of OXL to make sure the landing lights were on at the airport as I knew I'd be landing close to the official sunset time.  As I approached the STL area the sky was dark and overcast, but visibility was excellent.  I maneuvered around and under the Class B 'wedding cake' of airspace reserved for transponder equipped airplanes and made sure to avoid the St. Louis Regional airport (KALN) just north of the river.

All around me the evening lights were coming on.  I easily spotted the lights of the refinery 'tank farm' which was my first checkpoint, then the 'power plant north' stacks that marked my route along the river(s) (Mississippi and Missouri come together along here somewhere...).  I also had the airspace restrictions 'painting' on the GPS screen as a guide.   The only trouble was, that as the cockpit grew dimmer and dimmer the GPS screen was harder to read.  I fumbled with the button for the Garmin's integral light, but because this is the same button that turns the unit on and off, all I succeeded in doing was shutting off the screen! aaah! Why do designers make buttons with too many non-intuitive functions?!

As I was clearing the STL control zone on the northwest corner and following the river's bend southward, I suddenly began to feel a vibration in the rudder pedals.  This was something completely new and immediately got my attention.  I wondered momentarily if I was having rudder problems, but the aircraft itself showed no signs of yaw.  However, it did seem like the airspeed was significantly slowed and there was some new 'burbling' vibrations.  I purposefully pushed the rudder pedal out of the center detent a little to each side, and just as suddenly as it had started, the vibration stopped.  I wasn't spiraling out of control towards the ground, so I figured it was a problem with the nose wheel -- hopefully just the fairing or something like that.  I hadn't noticed any sudden change in pitch so hopefully it wasn't the nose wheel departing the aircraft!  I was working out all this while maintaining my scan outside for traffic and navigating in the growing darkness.  This was getting to be too much like work!

I was now making my final turn directly south from overhead the St. Charles airport (SQ3), and the world outside was definitely beginning to imitate 'night time'... I could still see the ground, but the highways were lined in by red and white car lights, and more and more house and street lights were coming on.  I quickly spotted the Creve Couer runway lights exactly where Mr. Garmin said they should be, heaved a sigh of relief, and eased the nose down for another speedy arrival.  This time I ensured I bled off the airspeed carefully before letting down the nose wheel and the landing was completely normal.  Touchdown was at 1800 CST (1 hour time zone change) and apparently, official sunset time was 1745.  Made it with 15 minutes to spare!

Bill was awaiting my arrival on the ramp.  He waved me into a parking spot directly in front of his 'Big Gulp' Coke container (about the size of a pylon!!) and I shut down.  I could tell by his reaction that there was definitely something happening around the nose wheel.  I climbed out to find that the rear half of the nose gear fairing had lost both screws on the right side.  Two small rivets had than also let go and when the fairing caught the wind it had swung out into the air stream like a billowing spinnaker.  I guess it must have flapped around a bit until I moved the rudder pedals and it then flipped into some sort of stable position, jammed in behind the fork.  I figured it was a testament to how well it was made that it stayed attached and showed very little damage.  I pulled it back around onto the wheel fork and I could tell that Bill was relieved that there wasn't any significant damage to his new 'baby'. ( I just got an email from him that it cost him $1.40 for a couple of new screws and it's repaired already.)

After tying down, I dug my charts and baggage out of the plane and headed out with Bill for a supper and a few minutes of paperwork.  As we were walking across the ramp, big snow flakes began falling.  By the next morning the airplane was covered in a couple of inches of snow! Welcome to Missouri.  Great timing.  You'd almost think it had been arranged that way! ;-0

I enjoyed supper and a visit with Bill - he's quite a character.  He describes himself as an 'ole bachelor' like Oscar from the odd couple, but without Felix.  The next morning he dropped me off at STL and I was on my way home again.  Coincidentally, the flight home to Montreal, via Toronto, was almost as long as the flight down in the Zodie (what with customs, terminal transfers at YYZ, airport construction, flight connections....). The bathroom facilities on board were definitely better, but the scenery from under the Zodie-Dome is unsurpassable!

Total flight time on GOXL worked out to 5H50 over a GPS distance of 570 nautical miles.  Average fuel burn was 5.25 US gph, using 24 to 25 inches M.P. and 5000 engine RPM / 2,000 propeller RPM at 2,500 ft asl, more or less. (I don't know what % of power this represents).  I was cruising at 135 mph (indicated) and getting ground speeds varying between 110 and 130 mph, (i.e. 25 mph headwind at the north end to almost calm as I went south).  That works out to over 27 airmiles per gallon - pretty efficient!

Thanks to everyone who contributed to making this a very successful flight.

Grant