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Hot Wire Bow
This thing is easily built and cuts all types of Styrofoam ( Blocks & Sheets ) into any shape or form desired. I designed my system to have 2 - Wands, meaning a "Large Bow" = for cutting large hulls, plus a smaller "Hand Wand" for smaller cutting tasks. Like - for example, carving a stern - tunnel into the foam core of a models hull. (( WARNING .... This Is Not A Toy! )) DANGEROUS TO OPERATE!! The Hot Wire gets - RED HOT and can easily - Burn You .... So be careful using this device and be sure any helpers - assisting you, are aware of the dangers too! HOT WIRE .... Parts List - #1 ... Ac or Dc - Model Train Transformer ( 12 to 18 volts output at 2 - 4 Amps. ) Most any train transformer will do, including similar Power Transformers with variable Ac or Dc - outputs. Purchased or Scrapped from your parts, that meet required Voltage & Amps. #2 ... Dowel Wood - Rods = ( Handle & Bow ) making parts of 1/4" & 3/4" Dia. Rods NOTE ... Make the Bow and Hand Wand to the widths you require, to cut any size foam. Usually a nichrome wire stretched between the bow - ends, that's 2 1/2 feet wide - at most. Works fine for most any job you'll use this system for. As for the Hand Wand, it should be a U-shaped - short piece of nichrome wire, about 4 inches in length = between the forks of the wand. Then before use, shape the wire to desired shapes for carving jobs, then turn the power - On and gently start carving. #3 ... Nichrome Wire Sources = Hobby Shops or Hobby Suppliers = A resistor wire that heats up, to cut or melt Styrofoam. #4 ... Two Scrap pieces of Brass Tubing, used to make - heat insulators to avoid the wood dowel rods from being burned by the nichrome wire. INSTRUCTIONS FOR USE ....... Set your Transformers - voltage settings, at the lowest voltage setting - First. Then turn the system - On. Slowly increase the voltage until the "Nichrome Wire" starts to smoke and heat up. Testing the heat settings on a piece of scrap foam - First, before you start cutting anything, adjusting the voltage setting accordingly. WARNING .... Never set the voltage higher than is needed to cut your foam, Slow & Smoothly. The wire can be easily - Burn Out and will break apart and easily injure you or someone else! |